Harden worker IPC and recoverable runtime staging

.gitignore

@@ -7,6 +7,10 @@ dist/
 .searchi/
 __pycache__/
 /apps/desktop/src-tauri/gen/
+/apps/desktop/src-tauri/.searchi-stage.lock
+/apps/desktop/src-tauri/.searchi-stage.json
+/apps/desktop/src-tauri/.resources.stage-*/
+/apps/desktop/src-tauri/.resources.backup-*/
 /apps/desktop/src-tauri/resources/searchi-gemma-worker*
 /apps/desktop/src-tauri/resources/vulkan-1.dll
 /apps/desktop/src-tauri/resources/*.dll

apps/desktop/src-tauri/src/data_directory.rs

@@ -0,0 +1,44 @@
+//! Explicit data-directory isolation for portable use and native release QA.
+//! Ordinary launches continue to use the operating system's app-data directory.
+use std::{ffi::OsString, io, path::PathBuf};
+
+pub fn resolve(default: PathBuf, override_path: Option<OsString>) -> io::Result<PathBuf> {
+    let Some(value) = override_path else {
+        return Ok(default);
+    };
+    let path = PathBuf::from(value);
+    if !path.is_absolute() || path.as_os_str().len() > 32768 {
+        return Err(io::Error::new(
+            io::ErrorKind::InvalidInput,
+            "SEARCHI_DATA_DIR must be an absolute bounded directory path",
+        ));
+    }
+    Ok(path)
+}
+
+#[cfg(test)]
+mod tests {
+    use super::*;
+
+    #[test]
+    fn explicit_directory_isolates_settings_and_index_without_changing_default() {
+        let default = std::env::temp_dir().join("searchi-default");
+        let isolated = std::env::temp_dir().join("searchi-isolated");
+        assert_eq!(resolve(default.clone(), None).unwrap(), default);
+        assert_eq!(
+            resolve(default, Some(isolated.clone().into_os_string())).unwrap(),
+            isolated
+        );
+    }
+
+    #[test]
+    fn invalid_override_is_rejected_without_falling_back_to_user_data() {
+        let default = std::env::temp_dir().join("searchi-default");
+        for value in [OsString::new(), OsString::from("relative/data")] {
+            assert_eq!(
+                resolve(default.clone(), Some(value)).unwrap_err().kind(),
+                io::ErrorKind::InvalidInput
+            );
+        }
+    }
+}

apps/desktop/src-tauri/src/main.rs

@@ -1,6 +1,10 @@
 #![cfg_attr(not(debug_assertions), windows_subsystem = "windows")]
 
+#[cfg(all(not(debug_assertions), not(feature = "custom-protocol")))]
+compile_error!("Release desktop builds require --features custom-protocol to embed the frontend");
+
 mod ai_commands;
+mod data_directory;
 mod model_download;
 mod semantic_commands;
 mod settings;
@@ -394,7 +398,10 @@ fn main() {
             }
         }).build())
         .setup(|app| {
-            let directory = app.path().app_data_dir()?;
+            let directory = data_directory::resolve(
+                app.path().app_data_dir()?,
+                std::env::var_os("SEARCHI_DATA_DIR"),
+            )?;
             std::fs::create_dir_all(&directory)?;
             let database = directory.join("searchi.sqlite");
             let lexical = Arc::new(Mutex::new(SearchIndex::open(&database)?));
@@ -413,15 +420,15 @@ fn main() {
             let development_root = PathBuf::from(env!("CARGO_MANIFEST_DIR")).join("../../..");
             let development_models = development_root.join(".searchi/models/embeddinggemma2");
             let bundled_models = app.path().resource_dir()?.join("embeddinggemma2");
-            let model_directory = settings.value.model_directory.clone().unwrap_or_else(|| {
-                if cfg!(debug_assertions) && development_models.is_dir() {
+            let model_directory = if let Some(configured) = settings.value.model_directory.clone() {
+                configured
+            } else if cfg!(debug_assertions) && development_models.is_dir() {
                 development_models.canonicalize().unwrap_or(development_models)
-                } else if bundled_models.is_dir() {
+            } else if searchi_assets::has_model_files(&bundled_models)? {
                 bundled_models
             } else {
                 searchi_assets::default_model_directory().unwrap_or_else(|_| directory.join("Models"))
-                }
-            });
+            };
             let worker_name = if cfg!(windows) { "searchi-gemma-worker.exe" } else { "searchi-gemma-worker" };
             let development_worker = development_root.join(".searchi/runtime/cpu")
                 .join(if cfg!(windows) { "Release" } else { "" }).join(worker_name);

crates/searchi-assets/src/lib.rs

@@ -94,6 +94,27 @@ pub fn default_model_directory() -> Result<PathBuf> {
         .join("embeddinggemma2"))
 }
 
+/// Cheap location selection for optional bundled assets. This checks regular
+/// files and expected lengths only; `verify_cached` still verifies SHA-256
+/// before setup considers the model usable. Partial bundles use managed cache.
+pub fn has_model_files(directory: &Path) -> Result<bool> {
+    model_files_present(directory, &manifest()?.files)
+}
+
+fn model_files_present(directory: &Path, artifacts: &[Artifact]) -> Result<bool> {
+    for artifact in artifacts {
+        let metadata = match fs::metadata(directory.join(&artifact.path)) {
+            Ok(metadata) => metadata,
+            Err(error) if error.kind() == std::io::ErrorKind::NotFound => return Ok(false),
+            Err(error) => return Err(error).context("inspect bundled model artifact"),
+        };
+        if !metadata.is_file() || metadata.len() != artifact.bytes {
+            return Ok(false);
+        }
+    }
+    Ok(true)
+}
+
 /// Offline validation includes file length and full SHA-256, not mere existence.
 pub fn verify_cached(directory: &Path) -> Result<bool> {
     for artifact in manifest()?.files {
@@ -383,6 +404,32 @@ mod tests {
         );
     }
 
+    #[test]
+    fn optional_bundle_requires_both_regular_files_at_expected_sizes() {
+        let directory = tempfile::tempdir().unwrap();
+        let artifacts = [artifact("one.gguf", b"abc"), artifact("two.gguf", b"xyz")];
+        assert!(!model_files_present(directory.path(), &artifacts).unwrap());
+        fs::write(directory.path().join("one.gguf"), b"abc").unwrap();
+        assert!(!model_files_present(directory.path(), &artifacts).unwrap());
+        fs::create_dir(directory.path().join("two.gguf")).unwrap();
+        assert!(!model_files_present(directory.path(), &artifacts).unwrap());
+        fs::remove_dir(directory.path().join("two.gguf")).unwrap();
+        fs::write(directory.path().join("two.gguf"), b"xyz").unwrap();
+        assert!(model_files_present(directory.path(), &artifacts).unwrap());
+        fs::write(directory.path().join("one.gguf"), b"ab").unwrap();
+        assert!(!model_files_present(directory.path(), &artifacts).unwrap());
+    }
+
+    #[test]
+    fn bundled_file_presence_never_substitutes_for_sha_verification() {
+        let directory = tempfile::tempdir().unwrap();
+        let artifact = artifact("one.gguf", b"abc");
+        let path = directory.path().join(&artifact.path);
+        fs::write(&path, b"xyz").unwrap();
+        assert!(model_files_present(directory.path(), std::slice::from_ref(&artifact)).unwrap());
+        assert!(!verified(&path, &artifact).unwrap());
+    }
+
     #[test]
     fn same_size_corruption_is_detected_and_missing_cache_is_offline() {
         let directory = tempfile::tempdir().unwrap();

crates/searchi-semantic/src/gemma.rs

@@ -60,7 +60,10 @@ fn query_operation(info: &WorkerInfo, code: bool) -> Result<&'static str> {
 /// Persistent isolated native worker. No HTTP or remote model fallback.
 pub struct GemmaEmbedder {
     child: Child,
-    stdin: ChildStdin,
+    requests: Option<mpsc::SyncSender<Vec<u8>>>,
+    writes: Receiver<std::result::Result<(), String>>,
+    writer_thread: Option<thread::JoinHandle<()>>,
+    reader_thread: Option<thread::JoinHandle<()>>,
     responses: Receiver<std::result::Result<Value, String>>,
     pub info: WorkerInfo,
     healthy: bool,
@@ -73,24 +76,48 @@ pub struct GemmaEmbedder {
 
 impl Drop for GemmaEmbedder {
     fn drop(&mut self) {
-        let _ = self.child.kill();
-        let _ = self.child.wait();
+        self.stop_worker();
     }
 }
 
+type WriterTransport = (
+    mpsc::SyncSender<Vec<u8>>,
+    Receiver<std::result::Result<(), String>>,
+    thread::JoinHandle<()>,
+);
+
+fn spawn_writer(mut stdin: ChildStdin) -> WriterTransport {
+    let (requests, pending) = mpsc::sync_channel::<Vec<u8>>(1);
+    let (completed, writes) = mpsc::sync_channel(1);
+    let writer = thread::spawn(move || {
+        while let Ok(encoded) = pending.recv() {
+            let result = stdin
+                .write_all(&encoded)
+                .and_then(|_| stdin.write_all(b"\n"))
+                .and_then(|_| stdin.flush())
+                .map_err(|error| format!("Cannot write local Gemma worker request: {error}"));
+            let failed = result.is_err();
+            if completed.try_send(result).is_err() || failed {
+                break;
+            }
+        }
+    });
+    (requests, writes, writer)
+}
+
 #[derive(Debug)]
-struct StartupTransportFailure(String);
-impl std::fmt::Display for StartupTransportFailure {
+struct WorkerTransportFailure(String);
+impl std::fmt::Display for WorkerTransportFailure {
     fn fmt(&self, formatter: &mut std::fmt::Formatter<'_>) -> std::fmt::Result {
         formatter.write_str(&self.0)
     }
 }
-impl std::error::Error for StartupTransportFailure {}
+impl std::error::Error for WorkerTransportFailure {}
 
 /// Retry only process/transport failure, never an incompatible protocol or model.
 fn start_with_cpu_fallback<T>(cpu: bool, mut start: impl FnMut(bool) -> Result<T>) -> Result<T> {
     match start(cpu) {
-        Err(error) if !cpu && error.downcast_ref::<StartupTransportFailure>().is_some() => {
+        Err(error) if !cpu && error.downcast_ref::<WorkerTransportFailure>().is_some() => {
             start(true).with_context(|| {
                 format!("CPU initialization failed after automatic worker startup failure: {error}")
             })
@@ -163,7 +190,7 @@ impl GemmaEmbedder {
             command.creation_flags(0x08000000); // CREATE_NO_WINDOW
         }
         let mut child = command.spawn().map_err(|error| {
-            StartupTransportFailure(format!("Cannot start local Gemma worker: {error}"))
+            WorkerTransportFailure(format!("Cannot start local Gemma worker: {error}"))
         })?;
         let (Some(stdin), Some(stdout)) = (child.stdin.take(), child.stdout.take()) else {
             let _ = child.kill();
@@ -171,12 +198,12 @@ impl GemmaEmbedder {
             anyhow::bail!("Gemma worker protocol pipes missing");
         };
         let (sender, responses) = mpsc::sync_channel(1);
-        thread::spawn(move || {
+        let reader_thread = thread::spawn(move || {
             let mut reader = BufReader::new(stdout);
             loop {
                 let response = read_response(&mut reader);
                 let failed = response.is_err();
-                if sender.send(response).is_err() || failed {
+                if sender.try_send(response).is_err() || failed {
                     break;
                 }
             }
@@ -186,13 +213,14 @@ impl GemmaEmbedder {
             other => {
                 let _ = child.kill();
                 let _ = child.wait();
+                let _ = reader_thread.join();
                 // Malformed/oversized JSON is a protocol violation, not evidence
                 // that hardware acceleration failed. Do not mask it with retry.
                 if matches!(&other, Ok(Err(error)) if error.starts_with("Invalid Gemma worker JSON:") || error == "Gemma worker response exceeds protocol byte budget")
                 {
                     anyhow::bail!("Invalid Gemma worker startup protocol: {other:?}");
                 }
-                return Err(StartupTransportFailure(format!(
+                return Err(WorkerTransportFailure(format!(
                     "Gemma worker did not initialize: {other:?}"
                 ))
                 .into());
@@ -203,6 +231,7 @@ impl GemmaEmbedder {
             Err(error) => {
                 let _ = child.kill();
                 let _ = child.wait();
+                let _ = reader_thread.join();
                 return Err(error).context("Invalid Gemma worker handshake");
             }
         };
@@ -216,11 +245,16 @@ impl GemmaEmbedder {
         {
             let _ = child.kill();
             let _ = child.wait();
+            let _ = reader_thread.join();
             anyhow::bail!("Gemma worker handshake violates configured model/device contract");
         }
+        let (requests, writes, writer_thread) = spawn_writer(stdin);
         Ok(Self {
             child,
-            stdin,
+            requests: Some(requests),
+            writes,
+            writer_thread: Some(writer_thread),
+            reader_thread: Some(reader_thread),
             responses,
             info,
             healthy: true,
@@ -246,7 +280,10 @@ impl GemmaEmbedder {
         );
         let response = match self.exchange(&encoded) {
             Ok(response) => response,
-            Err(error) if can_retry_cpu(&self.info.device, self.force_cpu) => {
+            Err(error)
+                if can_retry_cpu(&self.info.device, self.force_cpu)
+                    && error.downcast_ref::<WorkerTransportFailure>().is_some() =>
+            {
                 // GPU runtimes can abort rather than return an encoder error.
                 // Restart once as CPU and retry this same bounded request.
                 let _ = self.child.wait();
@@ -296,33 +333,76 @@ impl GemmaEmbedder {
         Ok(response)
     }
 
-    fn exchange(&mut self, encoded: &[u8]) -> Result<Value> {
-        let write_started = self.query_profile.as_ref().map(|_| Instant::now());
-        let sent = (|| {
-            self.stdin.write_all(encoded)?;
-            self.stdin.write_all(b"\n")?;
-            self.stdin.flush()
-        })()
-        .context("Cannot write local Gemma worker request");
-        self.record_query_duration("request_write_us", write_started);
-        if let Err(error) = sent {
-            self.healthy = false;
-            self.info.ready = false;
+    fn stop_worker(&mut self) {
+        self.requests.take();
+        // The shipped native worker does not spawn descendants. Killing/reaping
+        // it closes its pipe ends and releases any blocked writer/read thread.
         let _ = self.child.kill();
-            return Err(error);
+        let _ = self.child.wait();
+        if let Some(writer) = self.writer_thread.take() {
+            let _ = writer.join();
         }
-        let wait_started = self.query_profile.as_ref().map(|_| Instant::now());
-        let response = match self.responses.recv_timeout(Duration::from_secs(180)) {
-            Ok(Ok(value)) => value,
+        if let Some(reader) = self.reader_thread.take() {
+            let _ = reader.join();
+        }
+    }
+
+    fn exchange(&mut self, encoded: &[u8]) -> Result<Value> {
+        self.exchange_with_timeout(encoded, Duration::from_secs(180))
+    }
+
+    fn exchange_with_timeout(&mut self, encoded: &[u8], timeout: Duration) -> Result<Value> {
+        let deadline = Instant::now() + timeout;
+        let write_started = self.query_profile.as_ref().map(|_| Instant::now());
+        let result = (|| {
+            self.requests
+                .as_ref()
+                .ok_or_else(|| WorkerTransportFailure("Gemma worker writer stopped".into()))?
+                .try_send(encoded.to_vec())
+                .map_err(|_| {
+                    WorkerTransportFailure("Gemma worker request queue unavailable".into())
+                })?;
+            match self
+                .writes
+                .recv_timeout(deadline.saturating_duration_since(Instant::now()))
+            {
+                Ok(Ok(())) => (),
                 other => {
-                self.healthy = false;
-                self.info.ready = false;
-                let _ = self.child.kill();
-                anyhow::bail!("Gemma worker request failed: {other:?}");
+                    return Err(WorkerTransportFailure(format!(
+                        "Gemma worker request write failed or timed out: {other:?}"
+                    ))
+                    .into())
+                }
+            }
+            self.record_query_duration("request_write_us", write_started);
+            let wait_started = self.query_profile.as_ref().map(|_| Instant::now());
+            let response = match self
+                .responses
+                .recv_timeout(deadline.saturating_duration_since(Instant::now()))
+            {
+                Ok(Ok(value)) => value,
+                Ok(Err(error))
+                    if error.starts_with("Invalid Gemma worker JSON:")
+                        || error == "Gemma worker response exceeds protocol byte budget" =>
+                {
+                    anyhow::bail!("Invalid Gemma worker response protocol: {error}")
+                }
+                other => {
+                    return Err(WorkerTransportFailure(format!(
+                        "Gemma worker request failed or timed out: {other:?}"
+                    ))
+                    .into())
                 }
             };
             self.record_query_duration("worker_wait_and_response_decode_us", wait_started);
             Ok(response)
+        })();
+        if result.is_err() {
+            self.healthy = false;
+            self.info.ready = false;
+            self.stop_worker();
+        }
+        result
     }
 
     pub fn split_windows(&mut self, text: &str, title: &str) -> Result<Vec<TextWindow>> {
@@ -710,6 +790,122 @@ fn verify_artifact(path: &Path, bytes: u64, sha: &str) -> Result<()> {
 #[cfg(test)]
 mod tests {
     use super::*;
+    // This helper is an inert pipe-protocol fixture, never an embedding provider.
+    fn stalled_protocol_helper(read_request: bool) -> GemmaEmbedder {
+        #[cfg(windows)]
+        let mut command = {
+            use std::os::windows::process::CommandExt;
+            let mut command = Command::new("powershell.exe");
+            command.args([
+                "-NoProfile",
+                "-NonInteractive",
+                "-Command",
+                if read_request {
+                    "[Console]::In.ReadLine() | Out-Null; Start-Sleep -Seconds 20"
+                } else {
+                    "Start-Sleep -Seconds 20"
+                },
+            ]);
+            command.creation_flags(0x08000000);
+            command
+        };
+        #[cfg(not(windows))]
+        let mut command = {
+            let mut command = Command::new("sh");
+            command.args([
+                "-c",
+                if read_request {
+                    "read line; exec sleep 20"
+                } else {
+                    "exec sleep 20"
+                },
+            ]);
+            command
+        };
+        let mut child = command
+            .stdin(Stdio::piped())
+            .stdout(Stdio::piped())
+            .stderr(Stdio::null())
+            .spawn()
+            .unwrap();
+        let (requests, writes, writer_thread) = spawn_writer(child.stdin.take().unwrap());
+        let stdout = child.stdout.take().unwrap();
+        let (sender, responses) = mpsc::sync_channel(1);
+        let reader_thread = thread::spawn(move || {
+            let response = read_response(&mut BufReader::new(stdout));
+            let _ = sender.try_send(response);
+        });
+        GemmaEmbedder {
+            child,
+            requests: Some(requests),
+            writes,
+            writer_thread: Some(writer_thread),
+            reader_thread: Some(reader_thread),
+            responses,
+            info: WorkerInfo {
+                ready: true,
+                model: "pipe protocol fixture".into(),
+                dimensions: 0,
+                device: "cpu".into(),
+                threads: 1,
+                runtime: "fixture".into(),
+                media_supported: false,
+                code_query_supported: false,
+            },
+            healthy: true,
+            force_cpu: true,
+            model_dir: PathBuf::new(),
+            worker_path: PathBuf::new(),
+            projector_verified: false,
+            query_profile: None,
+        }
+    }
+
+    #[test]
+    fn disconnected_writer_queue_is_transport_failure_and_reaps_helper() {
+        let mut fixture = stalled_protocol_helper(false);
+        let (sender, receiver) = mpsc::sync_channel(1);
+        drop(receiver);
+        fixture.requests = Some(sender);
+        let error = fixture
+            .exchange_with_timeout(b"{}", Duration::from_millis(300))
+            .unwrap_err();
+        assert!(error.downcast_ref::<WorkerTransportFailure>().is_some());
+        assert!(fixture.child.try_wait().unwrap().is_some());
+        assert!(!fixture.healthy && fixture.requests.is_none());
+        assert!(fixture.writer_thread.is_none() && fixture.reader_thread.is_none());
+    }
+
+    #[test]
+    fn entire_request_deadline_kills_and_joins_worker_that_never_reads_stdin() {
+        let mut fixture = stalled_protocol_helper(false);
+        let started = Instant::now();
+        let error = fixture
+            .exchange_with_timeout(&vec![b'x'; MAX_REQUEST - 1], Duration::from_millis(300))
+            .unwrap_err();
+        assert!(error.downcast_ref::<WorkerTransportFailure>().is_some());
+        assert!(error.to_string().contains("write failed or timed out"));
+        assert!(started.elapsed() < Duration::from_secs(5));
+        assert!(fixture.child.try_wait().unwrap().is_some());
+        assert!(!fixture.healthy && !fixture.info.ready);
+        assert!(fixture.writer_thread.is_none() && fixture.reader_thread.is_none());
+    }
+
+    #[test]
+    fn response_wait_uses_same_deadline_and_reaps_silent_reader() {
+        let mut fixture = stalled_protocol_helper(true);
+        let started = Instant::now();
+        let error = fixture
+            .exchange_with_timeout(b"{}", Duration::from_millis(300))
+            .unwrap_err();
+        assert!(error.downcast_ref::<WorkerTransportFailure>().is_some());
+        assert!(error.to_string().contains("request failed or timed out"));
+        assert!(started.elapsed() < Duration::from_secs(5));
+        assert!(fixture.child.try_wait().unwrap().is_some());
+        assert!(fixture.requests.is_none());
+        assert!(fixture.writer_thread.is_none() && fixture.reader_thread.is_none());
+    }
+
     #[test]
     fn automatic_startup_transport_failure_retries_cpu_once() {
         let mut attempts = Vec::new();
@@ -718,7 +914,7 @@ mod tests {
             if cpu {
                 Ok("cpu ready")
             } else {
-                Err(StartupTransportFailure("worker closed its output before ready".into()).into())
+                Err(WorkerTransportFailure("worker closed its output before ready".into()).into())
             }
         })
         .unwrap();
@@ -732,7 +928,7 @@ mod tests {
             let mut attempts = Vec::new();
             let result: Result<()> = start_with_cpu_fallback(cpu, |selected_cpu| {
                 attempts.push(selected_cpu);
-                Err(StartupTransportFailure("worker exited".into()).into())
+                Err(WorkerTransportFailure("worker exited".into()).into())
             });
             let error = format!("{:#}", result.unwrap_err());
             assert_eq!(attempts, if cpu { vec![true] } else { vec![false, true] });

design-qa.md

@@ -2,6 +2,17 @@
 
 final result: browser captures checked; native desktop visual gate remains open
 
+## Native release startup evidence (2026-10-12)
+
+The extracted embedded-frontend Windows Release archive launches outside the
+checkout with isolated validation data and CPU-only inference/rendering.
+Accessibility confirms the `http://tauri.localhost/` frontend, one indexed file,
+one extracted content segment and ready Google semantic search using CPU.
+This verifies startup and engine status, not search interaction or appearance.
+Native input fails with `GetCursorPos 0x80070005`; capture fails with
+`CreateForMonitor 0x80070057`. No native screenshot was obtained. Native focus,
+keyboard navigation, transitions and visual inspection remain open.
+
 ## Browser-rendered implementation evidence (2026-10-12)
 
 Four 1440×1000 captures now show the production frontend against the actual

docs/BUILDING.md

@@ -35,8 +35,13 @@ cargo test -p searchi-service --test google_cpu -- --ignored --nocapture
 cargo test -p searchi-service --lib google_cpu_preserves -- --ignored --nocapture
 ```
 
-The worker is statically linked with the MSVC CRT on Windows. Staging copies
-it and the llama.cpp license into the desktop resources directory. Add
+The explicit internal CPU worker uses the static MSVC CRT on Windows; normal
+auto builds use the shared runtime described below. Staging verifies a complete
+candidate resource directory, then swaps it into place under a process lock.
+Its recovery journal restores an interrupted swap on the next invocation;
+failed restoration retains the previous backup. Existing unrelated fonts and
+media resources are preserved. Fault-injected process interruption is tested;
+power-loss durability is not certified. Add
 `--bundle-model` to staging for an offline model bundle after downloading;
 otherwise desktop setup provisions verified models on first launch. Search
 itself performs no network inference or downloads. The worker now uses the verified media projector for genuine image/audio embeddings. The FFmpeg script stages verified standalone decoders and their notices.
@@ -59,25 +64,55 @@ supports `--backend auto|metal|vulkan|cuda` builds with CPU fallback; do not
 exercise those acceleration backends in this VM. Their execution and failure
 recovery require validation on the corresponding release hardware.
 
+### Isolated native desktop validation
+
+Set `SEARCHI_DATA_DIR` to an absolute directory to isolate the desktop's
+settings and index for release QA or portable use. Normal launches use the OS
+app-data directory. Invalid overrides fail startup instead of falling back to
+the user's regular data. Model downloads still use the configured model
+directory or managed cache, so isolated tests should also configure a verified
+fixture model directory in their own settings.
+
+```powershell
+$env:SEARCHI_DATA_DIR = 'C:\searchi-qa-data'
+$env:SEARCHI_FORCE_CPU = '1'
+$env:WEBVIEW2_ADDITIONAL_BROWSER_ARGUMENTS = '--disable-gpu --disable-accelerated-video-decode'
+```
+
+Extract and launch the entire Release archive outside the source checkout.
+Direct Cargo release builds must embed the frontend:
+
+```powershell
+cargo build --manifest-path apps/desktop/src-tauri/Cargo.toml --release --features custom-protocol --locked
+```
+
+The crate rejects Release compilation without this feature; the Tauri build
+CLI enables it automatically. A development-server URL is not a release gate.
+Record native window interaction separately from process startup, browser
+screenshots and worker inference; those are different release gates.
+
 ## Headless Linux Google search
 
 These are the current script and CLI interfaces, not evidence of an executed
-Linux release. On a native Linux build host, run from the repository root:
+Linux release. On a native Linux build host with Vulkan development libraries
+and `glslc`, run from the repository root:
 
 ```sh
-python3 tools/embeddinggemma2/build_runtime.py --backend cpu --jobs 2
+python3 tools/embeddinggemma2/build_runtime.py --backend auto --jobs 2
 python3 tools/embeddinggemma2/download.py
 python3 tools/media-runtime/provision.py
-export SEARCHI_FORCE_CPU=1
 cargo build --release -p searchi-cli --locked
 ./target/release/searchi index --db searchi.sqlite --root /path/to/documents
-./target/release/searchi embed --db searchi.sqlite --model-dir .searchi/models/embeddinggemma2 --embedding-worker .searchi/runtime/cpu/searchi-gemma-worker --ffmpeg .searchi/media-runtime/bin/ffmpeg --ffprobe .searchi/media-runtime/bin/ffprobe --cpu-threads 1
-./target/release/searchi search --db searchi.sqlite 'supplier cancellation terms' --model-dir .searchi/models/embeddinggemma2 --embedding-worker .searchi/runtime/cpu/searchi-gemma-worker --cpu-threads 1
+./target/release/searchi embed --db searchi.sqlite --model-dir .searchi/models/embeddinggemma2 --embedding-worker .searchi/runtime/auto/searchi-gemma-worker --ffmpeg .searchi/media-runtime/bin/ffmpeg --ffprobe .searchi/media-runtime/bin/ffprobe --cpu-threads 1
+./target/release/searchi search --db searchi.sqlite 'supplier cancellation terms' --model-dir .searchi/models/embeddinggemma2 --embedding-worker .searchi/runtime/auto/searchi-gemma-worker --cpu-threads 1
 ```
 
 `embed` builds document, image, video and audio/music vectors by default. Use
 `--text-only` explicitly to omit media. Default media indexing needs paired
 FFmpeg/FFprobe paths or packaged helpers beside the installed CLI.
+This normal worker detects usable acceleration and falls back to CPU. Internal
+CPU-only model tests may use `--backend cpu` and `SEARCHI_FORCE_CPU=1`; those
+test artifacts are not a separate distribution edition.
 
 `searchi setup --model-dir PATH` is an alternative verified model-provisioning
 command. It provisions model assets, not the native worker. Package the worker

docs/ROADMAP.md

@@ -67,11 +67,16 @@ Status: implementation started; no production release yet. Windows VM tests use
 - [x] Windows desktop archive packager includes explicit runtime/helper files
   and notices, checks architecture and records per-file checksums; excludes
   model caches and user data. Controlled packaging regression tests pass.
-- [ ] Verify embedded-frontend Release archive launch outside the source tree,
-  clean-machine prerequisites, GPU dependencies, upgrades and signing.
+- [x] Embedded-frontend Windows Release archive launches outside the source tree
+  with isolated data and a ready real Google CPU semantic generation.
+- [ ] Verify native interactions, clean-machine prerequisites, GPU dependencies,
+  upgrades and signing.
 - [x] Preflight native license and the complete offline Google model pair before
   modifying staged resources; corrupted/missing assets preserve existing worker.
-- [ ] Atomic resource staging and interrupted-copy recovery for release bundles.
+- [x] Transactional resource staging, verified copied bytes, process locking,
+  interrupted-copy/swap recovery and backup preservation on failed rollback.
+- [ ] Verify power-loss durability and release-tool interaction with resource
+  directory swaps on each OS; fault-injected process interruption is narrower.
 - [x] Shared monotonic Basic/Debug search metrics, granular bounded engine traces,
   actual worker query diagnostics, and headless JSON performance output.
 - [ ] Verify detailed performance UI interaction on native desktop platforms;
@@ -84,7 +89,9 @@ Status: implementation started; no production release yet. Windows VM tests use
   Warm p95 alone does not satisfy the first-use requirement.
 - [ ] Test migrations, interrupted work, invalid documents, inaccessible/offline roots and cloud placeholders.
 - [ ] Automated native build matrix and documented supported cross-compilation paths.
-- [ ] Execute Linux/macOS platform tests; create Windows/macOS/Linux installers.
+- [x] Native Linux headless workspace tests: 93 passed, 11 explicitly ignored.
+- [ ] Execute Linux native Google worker and desktop/macOS platform tests;
+  create Windows/macOS/Linux installers.
 - [ ] Signing/notarization configuration, upgrade/rollback validation, release instructions.
 
 ## 6. Local agents and optional answers
@@ -115,8 +122,11 @@ Audit and measured priorities: [EMBEDDINGGEMMA2-AUDIT.md](EMBEDDINGGEMMA2-AUDIT.
   preserve filtering, source freshness, failures and actual warmup probes.
 - [x] Reduce semantic settle delay to 120 ms and retain old ready generation
   during rebuilding; test initial-generation and activation readiness boundaries.
-- [ ] Bound whole IPC write/read deadlines and recover from a nonreading helper.
-- [ ] Declare/test x86 CPU minimum or baseline/AVX2 runtime selection.
+- [x] Bound whole IPC write/read deadlines and recover from a nonreading helper;
+  CPU-only real helper-process regressions cover blocked writes and responses.
+- [x] Windows x64 baseline/optimized CPU runtime selection and OS AVX-state
+  checks, verified with real packaged baseline and optimized inference.
+- [ ] Validate CPU selection on older hardware and remaining architectures.
 - [ ] Incrementally reuse unchanged document/media vectors in atomic generations.
 - [ ] Benchmark genuine token-budgeted multi-sequence batching and isolation.
 - [ ] Implement and measure shared foreground/indexer resource budgets/priority.

docs/SEMANTIC.md

@@ -20,6 +20,12 @@ under the opt-in minilm-proof feature and tools/semantic-proof/HISTORICAL.md.
 The persistent native helper uses bounded NDJSON over stdin/stdout. It has no
 HTTP server or download code. Rust verifies the text model's length and SHA256
 before starting it. Setup provisions assets; search never downloads them.
+Each request has one 180-second IPC deadline across pipe writing and response
+reading. Single-slot queues bound pending work. A stalled write or response
+kills/reaps the helper and joins both IPC threads; only transport failures
+qualify for a bounded CPU restart. Malformed/oversized responses remain
+protocol errors. Cleanup assumes the shipped helper spawns no descendants
+holding its pipe handles, matching the native implementation.
 
 Production device mode is auto, with available compiled acceleration and CPU
 fallback. Model/context initialization and returned inference/nonfinite-output

docs/VALIDATION.md

@@ -7,6 +7,39 @@ and `SEARCHI_FORCE_CPU=1`.
 
 ## Current integration checkpoint (2026-10-12)
 
+The reliability checkpoint passes 93 workspace tests on Windows and 93 on
+native Linux (Ubuntu 24.04 under WSL); each explicitly ignores 11 optional
+integration tests. Linux uses its native Rust toolchain and an isolated ext4
+build cache. This verifies headless core portability, not a Linux desktop,
+Linux native Google worker, GPU or installer. Windows desktop passes 17 tests;
+strict workspace and desktop Clippy checks pass. Five genuine Google model
+integration tests pass in forced-CPU mode.
+
+Worker IPC now applies one deadline across sending and receiving, with bounded
+queues and owned writer/reader threads. Transport failures terminate and reap
+the worker; eligible GPU transport failures retry on CPU. Invalid protocol
+responses remain errors. Fifteen semantic unit tests pass, including a blocked
+pipe and disconnected writer; one optional integration test is ignored.
+
+Resource staging passes 24 tests on Windows (one symlink-permission skip) and
+23 on Linux (two Windows-only skips). Locking, recovery, rollback preservation,
+link rejection and concurrent edits before the final swap are covered. Actual
+automatic-backend staging also succeeds. These are process-failure checks;
+power-loss durability and concurrent arbitrary writes after the final check
+remain release gates.
+
+The latest unsigned Windows archive launches outside the checkout with an
+embedded frontend at `http://tauri.localhost/`, isolated data, one real indexed
+document and a ready Google CPU semantic generation. The archive is
+145,217,175 bytes, SHA-256
+`fb454a9dbf258f51044796ab24a5942a8f90804d0824ca0e2dc5f59b7847ec3b`.
+Native accessibility confirms startup and status only. Input and screenshot
+capture remain denied by the environment; native interaction, appearance,
+clean-machine installation and GPU behavior are unverified. Release builds
+without the embedded-frontend feature now fail explicitly.
+
+The following package-dispatch evidence predates this reliability checkpoint:
+
 The normal Windows x64 package now includes baseline and optimized CPU DLLs
 with CPU/OS feature checks, plus the Vulkan backend. Shared DLLs use a common
 MSVC CRT: a first `/MT` prototype crashed because model file handles crossed

tools/embeddinggemma2/stage_runtime.py

@@ -1,16 +1,327 @@
 """Stage the native worker for installers; optional offline model bundle."""
 import argparse
+from contextlib import contextmanager
 import hashlib
 import json
 import os
 import re
 from pathlib import Path
 import shutil
+import stat
+import time
+import uuid
 
 ROOT = Path(__file__).resolve().parents[2]
 CRT_LIBRARIES = {"concrt140.dll", "msvcp140.dll", "msvcp140_1.dll", "msvcp140_2.dll", "msvcp140_atomic_wait.dll", "msvcp140_codecvt_ids.dll", "vccorlib140.dll", "vcruntime140.dll", "vcruntime140_1.dll", "vcruntime140_threads.dll"}
 
 
+def _is_link(path):
+    """Reject Windows reparse points, including junctions, on Python 3.11+."""
+    path = Path(path)
+    if path.is_symlink():
+        return True
+    try:
+        attributes = getattr(path.lstat(), "st_file_attributes", 0)
+    except FileNotFoundError:
+        return False
+    return bool(attributes & getattr(stat, "FILE_ATTRIBUTE_REPARSE_POINT", 0x400))
+
+
+def _checked_path(path, parent):
+    """Validate absolute workspace boundaries before any move or recursive delete."""
+    path, parent = Path(path).absolute(), Path(parent).resolve()
+    if _is_link(path) or path.parent.resolve() != parent:
+        raise RuntimeError("Staging path escapes its checked parent or is a link")
+    if path.exists() and path.resolve() != parent / path.name:
+        raise RuntimeError("Staging path resolves outside its checked parent")
+    return path
+
+
+def _check_tree(directory):
+    if _is_link(directory):
+        raise RuntimeError("Resource staging refuses symlinks or junctions")
+    count = 0
+    for parent, directories, files in os.walk(directory, followlinks=False):
+        for name in [*directories, *files]:
+            count += 1
+            if count > 100000:
+                raise RuntimeError("Resource staging exceeds its file-count limit")
+            path = Path(parent) / name
+            if _is_link(path) or not path.resolve().is_relative_to(directory.resolve()):
+                raise RuntimeError("Resource staging refuses symlinks or junctions")
+
+
+def _remove_tree(path, parent):
+    checked = _checked_path(path, parent)
+    if checked.exists():
+        _check_tree(checked)
+        shutil.rmtree(checked)
+
+
+def _move_directory(source, destination, parent):
+    """Bounded retry for transient Windows sharing locks during directory swaps."""
+    for attempt in range(4):
+        source = _checked_path(source, parent)
+        destination = _checked_path(destination, parent)
+        try:
+            os.replace(source, destination)
+            return
+        except PermissionError:
+            if attempt == 3:
+                raise
+            time.sleep(0.05 * (2 ** attempt))
+
+
+def _record(path):
+    path = Path(path)
+    if _is_link(path) or path.absolute() != path.resolve() or not path.is_file():
+        raise RuntimeError(f"Staging source is missing or is a link: {path.name}")
+    with path.open("rb") as stream:
+        return path.stat().st_size, hashlib.file_digest(stream, "sha256").hexdigest()
+
+
+def _verified_copy(source, destination, expected=None):
+    source, destination = Path(source), Path(destination)
+    expected = expected or _record(source)
+    if destination.absolute() != destination.resolve():
+        raise RuntimeError("Staging copy target resolves through a link")
+    shutil.copy2(source, destination)
+    if _record(destination) != expected:
+        raise RuntimeError(f"Staging source changed or copy was incomplete: {source.name}")
+    return str(destination)
+
+
+@contextmanager
+def staging_lock(parent):
+    """Kernel-held lock releases after process crashes; PID is informational."""
+    path = _checked_path(parent / ".searchi-stage.lock", parent)
+    with path.open("a+b") as stream:
+        stream.seek(0, os.SEEK_END)
+        if stream.tell() == 0:
+            stream.write(b"\0")
+            stream.flush()
+        stream.seek(0)
+        try:
+            if os.name == "nt":
+                import msvcrt
+                msvcrt.locking(stream.fileno(), msvcrt.LK_NBLCK, 1)
+            else:
+                import fcntl
+                fcntl.flock(stream.fileno(), fcntl.LOCK_EX | fcntl.LOCK_NB)
+        except OSError as error:
+            raise RuntimeError("Another resource staging process holds the lock") from error
+        try:
+            stream.seek(1)
+            stream.truncate()
+            stream.write(f"pid={os.getpid()}".encode())
+            stream.flush()
+            yield
+        finally:
+            stream.seek(0)
+            if os.name == "nt":
+                msvcrt.locking(stream.fileno(), msvcrt.LK_UNLCK, 1)
+            else:
+                fcntl.flock(stream.fileno(), fcntl.LOCK_UN)
+
+
+def _journal_paths(destination, state):
+    if (not isinstance(state, dict) or state.get("schema") != 1
+            or state.get("owner") != "searchi-runtime-staging"
+            or not isinstance(state.get("transaction"), str)
+            or not re.fullmatch(r"[0-9a-f]{32}", state["transaction"])
+            or type(state.get("had_destination")) is not bool):
+        raise RuntimeError("Invalid resource staging recovery journal")
+    parent = destination.parent.resolve()
+    transaction = state["transaction"]
+    return (_checked_path(parent / f".resources.stage-{transaction}", parent),
+            _checked_path(parent / f".resources.backup-{transaction}", parent))
+
+
+def recover_staging(destination):
+    """Recover interrupted copy/swap while caller holds the staging lock.
+
+    This handles process interruption, not certified power-loss durability.
+    An unsuccessful restoration retains the journal and original backup.
+    """
+    parent = destination.parent.resolve()
+    destination = _checked_path(destination, parent)
+    journal = _checked_path(parent / ".searchi-stage.json", parent)
+    if not journal.exists():
+        return
+    if journal.stat().st_size > 4096:
+        raise RuntimeError("Oversized resource staging recovery journal")
+    state = json.loads(journal.read_text(encoding="utf-8"))
+    candidate, backup = _journal_paths(destination, state)
+    for directory in [destination, candidate, backup]:
+        if directory.exists():
+            _check_tree(directory)
+    marker = ".searchi-stage-complete"
+
+    def complete(directory):
+        path = directory / marker
+        return path.is_file() and path.stat().st_size == 32 and path.read_text() == state["transaction"]
+
+    if not destination.exists():
+        if backup.exists():
+            # If restoration fails, do not discard either recoverable directory.
+            _move_directory(backup, destination, parent)
+        elif candidate.exists() and complete(candidate):
+            _move_directory(candidate, destination, parent)
+        elif state["had_destination"]:
+            raise RuntimeError("Original staging directory and backup are both missing; recovery retained")
+    if destination.exists() and backup.exists():
+        if not complete(destination):
+            raise RuntimeError("Ambiguous resource staging recovery; original backup retained")
+        _remove_tree(backup, parent)
+    _remove_tree(candidate, parent)
+    if destination.exists():
+        completion = destination / marker
+        if completion.exists():
+            if not complete(destination):
+                raise RuntimeError("Invalid resource staging completion marker")
+            completion.unlink()
+    journal.unlink()
+
+
+def _previous_owned(destination):
+    names = {"searchi-gemma-worker.exe", "searchi-gemma-worker", "runtime-libraries.json",
+             "LLAMA-LICENSE.txt", "VULKAN-LICENSE.txt", "MSVC-REDISTRIBUTION.txt", "vulkan-1.dll"}
+    manifest_path = Path(__file__).with_name("model-manifest.json")
+    if manifest_path.stat().st_size > 65536:
+        raise RuntimeError("Pinned model manifest is oversized")
+    model_manifest = json.loads(manifest_path.read_text(encoding="utf-8"))
+    files = model_manifest.get("files") if isinstance(model_manifest, dict) else None
+    if not isinstance(files, list) or not 1 <= len(files) <= 4:
+        raise RuntimeError("Invalid pinned model manifest")
+    for record in files:
+        name = record.get("path") if isinstance(record, dict) else None
+        if not isinstance(name, str) or not re.fullmatch(r"[A-Za-z0-9_-]+(?:\.[A-Za-z0-9_-]+)*\.gguf", name):
+            raise RuntimeError("Invalid pinned model resource path")
+        names.add(f"embeddinggemma2/{name}")
+    inventory = destination / "runtime-libraries.json"
+    if inventory.exists():
+        if inventory.stat().st_size > 65536:
+            raise RuntimeError("Previous runtime inventory is oversized")
+        previous = json.loads(inventory.read_text(encoding="utf-8"))
+        records = previous.get("libraries") if isinstance(previous, dict) else None
+        if not isinstance(records, list) or len(records) > 64:
+            raise RuntimeError("Invalid previous runtime inventory")
+        for record in records:
+            name = record.get("path") if isinstance(record, dict) else None
+            if not isinstance(name, str) or not re.fullmatch(r"[A-Za-z0-9_-]+\.dll", name):
+                raise RuntimeError("Invalid previous runtime library path")
+            names.add(name)
+    return names
+
+
+def _resource_key(path):
+    value = Path(path).as_posix()
+    return value.casefold() if os.name == "nt" else value
+
+
+def _preserved_snapshot(destination, owned):
+    """Bounded content/tree snapshot detects edits to resources being retained."""
+    if not destination.exists():
+        return None
+    _check_tree(destination)
+    snapshot = {}
+    count = 0
+    for parent, directories, files in os.walk(destination, followlinks=False):
+        for name in [*directories, *files]:
+            count += 1
+            if count > 100000:
+                raise RuntimeError("Resource staging exceeds its snapshot file-count limit")
+            path = Path(parent) / name
+            key = _resource_key(path.relative_to(destination))
+            if key in owned:
+                if not path.is_file():
+                    raise RuntimeError("Owned runtime resource is not a file")
+                continue
+            if path.is_dir():
+                snapshot[key] = ("directory",)
+            else:
+                record = _record(path)
+                metadata = path.stat()
+                snapshot[key] = ("file", *record, metadata.st_mtime_ns, metadata.st_ino, metadata.st_dev)
+    return snapshot
+
+
+def stage_resources(destination, sources, validate=None):
+    """Replace a verified complete resource directory and preserve other assets."""
+    destination = Path(destination).absolute()
+    if destination.parent != destination.parent.resolve():
+        raise RuntimeError("Staging parent resolves through a link outside its expected location")
+    destination.parent.mkdir(parents=True, exist_ok=True)
+    parent = destination.parent.resolve()
+    destination = _checked_path(destination, parent)
+    with staging_lock(parent):
+        recover_staging(destination)
+        if destination.exists():
+            _check_tree(destination)
+            if (destination / ".searchi-stage-complete").exists():
+                raise RuntimeError("Reserved staging completion marker exists without its journal")
+        owned = _previous_owned(destination)
+        owned_keys = {_resource_key(path) for path in owned}
+        preserved = _preserved_snapshot(destination, owned_keys)
+        records = []
+        targets = set()
+        for source, relative in sources:
+            relative = Path(relative)
+            if relative.is_absolute() or relative.anchor or relative.drive or ".." in relative.parts or not relative.parts:
+                raise RuntimeError("Invalid staging resource target")
+            key = relative.as_posix().lower()
+            if key in targets:
+                raise RuntimeError("Duplicate staging resource target")
+            targets.add(key)
+            records.append((Path(source), relative, _record(source)))
+        state = {"schema": 1, "owner": "searchi-runtime-staging", "transaction": uuid.uuid4().hex,
+                 "had_destination": destination.exists()}
+        candidate, backup = _journal_paths(destination, state)
+        journal = _checked_path(parent / ".searchi-stage.json", parent)
+        pending = _checked_path(parent / f".searchi-stage-journal-{state['transaction']}.pending", parent)
+        try:
+            with pending.open("x", encoding="utf-8") as stream:
+                json.dump(state, stream)
+                stream.flush()
+                os.fsync(stream.fileno())
+            os.replace(pending, journal)
+        finally:
+            pending.unlink(missing_ok=True)
+        try:
+            if destination.exists():
+                def ignore_owned(directory, names):
+                    relative = Path(directory).relative_to(destination)
+                    return [name for name in names if _resource_key(relative / name) in owned_keys]
+
+                shutil.copytree(destination, candidate, copy_function=_verified_copy, ignore=ignore_owned)
+            else:
+                candidate.mkdir()
+            model_directory = candidate / "embeddinggemma2"
+            if model_directory.is_dir() and not any(model_directory.iterdir()):
+                if not model_directory.resolve().is_relative_to(candidate.resolve()):
+                    raise RuntimeError("Owned model directory escapes candidate")
+                model_directory.rmdir()
+            for source, relative, expected in records:
+                target = candidate / relative
+                if not target.resolve().is_relative_to(candidate.resolve()):
+                    raise RuntimeError("Staging resource target escapes candidate directory")
+                target.parent.mkdir(parents=True, exist_ok=True)
+                _verified_copy(source, target, expected)
+            _check_tree(candidate)
+            if validate:
+                validate(candidate)
+            if _preserved_snapshot(destination, owned_keys) != preserved:
+                raise RuntimeError("Preserved resources changed during staging; original retained")
+            (candidate / ".searchi-stage-complete").write_text(state["transaction"])
+            if destination.exists():
+                _move_directory(destination, backup, parent)
+            _move_directory(candidate, destination, parent)
+            recover_staging(destination)
+        except Exception:
+            recover_staging(destination)
+            raise
+
+
 def verify_runtime(source, required=False):
     """Preflight an explicit, bounded dependency inventory, never a DLL glob."""
     inventory = source.parent / "runtime-libraries.json"
@@ -74,6 +385,12 @@ def main():
     parser.add_argument("--backend", choices=["cpu", "auto", "metal", "vulkan", "cuda"], default="auto")
     parser.add_argument("--bundle-model", action="store_true")
     args = parser.parse_args()
+    destination = ROOT / "apps/desktop/src-tauri/resources"
+    if destination.parent.absolute() != destination.parent.resolve():
+        raise RuntimeError("Staging parent resolves through a link outside its expected location")
+    destination.parent.mkdir(parents=True, exist_ok=True)
+    with staging_lock(destination.parent):
+        recover_staging(destination)
     name = "searchi-gemma-worker.exe" if os.name == "nt" else "searchi-gemma-worker"
     source = ROOT / ".searchi/runtime" / args.backend
     if os.name == "nt":
@@ -91,29 +408,30 @@ def main():
             raise RuntimeError("Microsoft CRT redistribution notice is missing")
         dependencies.append(crt_notice)
     artifacts = []
+    model_manifest = None
     if args.bundle_model:
-        manifest = json.loads(Path(__file__).with_name("model-manifest.json").read_text())
-        artifacts = verify_bundle(ROOT, manifest)
+        model_manifest = json.loads(Path(__file__).with_name("model-manifest.json").read_text())
+        artifacts = verify_bundle(ROOT, model_manifest)
     loader = None
     if os.name == "nt" and args.backend in {"auto", "vulkan"}:
         from provision_vulkan import provision
         _, loader = provision()
-    destination = ROOT / "apps/desktop/src-tauri/resources"
-    destination.mkdir(parents=True, exist_ok=True)
-    shutil.copy2(source, destination / name)
-    for dependency in dependencies:
-        shutil.copy2(dependency, destination / dependency.name)
-    # Include the upstream runtime license with the statically linked helper.
-    shutil.copy2(license_path, destination / "LLAMA-LICENSE.txt")
+    sources = [(source, source.name), (license_path, "LLAMA-LICENSE.txt")]
+    sources.extend((path, path.name) for path in dependencies)
     if loader:
         for name in ["vulkan-1.dll", "VULKAN-LICENSE.txt"]:
             if name not in {path.name for path in dependencies}:
-                shutil.copy2(loader / name, destination / name)
-    if args.bundle_model:
-        model_destination = destination / "embeddinggemma2"
-        model_destination.mkdir(exist_ok=True)
-        for artifact in artifacts:
-            shutil.copy2(artifact, model_destination / artifact.name)
+                sources.append((loader / name, name))
+    sources.extend((path, f"embeddinggemma2/{path.name}") for path in artifacts)
+
+    def validate(candidate):
+        verify_runtime(candidate / source.name, os.name == "nt" and args.backend in {"auto", "vulkan"})
+        if model_manifest:
+            for artifact, spec in zip(artifacts, model_manifest["files"], strict=True):
+                if _record(candidate / "embeddinggemma2" / artifact.name) != (spec["bytes"], spec["sha256"]):
+                    raise RuntimeError("Copied model checksum mismatch")
+
+    stage_resources(destination, sources, validate)
     print(f"Staged native worker: {destination / source.name}")
 
 

tools/embeddinggemma2/test_stage_runtime.py

@@ -2,6 +2,7 @@
 import hashlib
 import json
 import os
+import subprocess
 from pathlib import Path
 import tempfile
 import unittest
@@ -11,6 +12,371 @@ import stage_runtime
 
 
 class StagingTests(unittest.TestCase):
+    def resources(self, directory):
+        root = Path(directory)
+        destination = root / "src-tauri/resources"
+        destination.mkdir(parents=True)
+        (destination / "searchi-gemma-worker.exe").write_bytes(b"previous worker")
+        (destination / "fonts").mkdir()
+        (destination / "fonts/Inter.woff2").write_bytes(b"font")
+        (destination / "media-runtime").mkdir()
+        (destination / "media-runtime/ffmpeg.exe").write_bytes(b"media")
+        (destination / "user-note.txt").write_bytes(b"preserve user file")
+        source = root / "worker.exe"
+        source.write_bytes(b"next worker")
+        return destination, source
+
+    def test_failed_copy_preserves_previous_complete_resources(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            original = stage_runtime.shutil.copy2
+
+            def fail_worker(path, target, *args, **kwargs):
+                if Path(path) == source:
+                    raise OSError("injected copy failure")
+                return original(path, target, *args, **kwargs)
+
+            with patch.object(stage_runtime.shutil, "copy2", fail_worker):
+                with self.assertRaisesRegex(OSError, "copy failure"):
+                    stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+            self.assertEqual((destination / "user-note.txt").read_bytes(), b"preserve user file")
+            self.assertFalse((destination.parent / ".searchi-stage.json").exists())
+            self.assertEqual(list(destination.parent.glob(".resources.stage-*")), [])
+
+    def test_changed_copy_bytes_reject_before_swap(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            original = stage_runtime.shutil.copy2
+
+            def corrupt_worker(path, target, *args, **kwargs):
+                result = original(path, target, *args, **kwargs)
+                if Path(path) == source:
+                    Path(target).write_bytes(b"bad worker!")
+                return result
+
+            with patch.object(stage_runtime.shutil, "copy2", corrupt_worker):
+                with self.assertRaisesRegex(RuntimeError, "changed or copy was incomplete"):
+                    stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+
+    def test_source_change_after_preflight_rejects_before_swap(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            original = stage_runtime.shutil.copy2
+
+            def mutate_source(path, target, *args, **kwargs):
+                if Path(path) == source:
+                    source.write_bytes(b"evil worker")
+                return original(path, target, *args, **kwargs)
+
+            with patch.object(stage_runtime.shutil, "copy2", mutate_source):
+                with self.assertRaisesRegex(RuntimeError, "changed or copy was incomplete"):
+                    stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+
+    def test_resource_targets_reject_traversal_and_windows_drive_roots(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            targets = ["../outside"]
+            if os.name == "nt":
+                targets.extend(["C:outside", "\\outside"])
+            for target in targets:
+                with self.subTest(target=target), self.assertRaisesRegex(RuntimeError, "resource target"):
+                    stage_runtime.stage_resources(destination, [(source, target)])
+            self.assertFalse((destination.parent / ".searchi-stage.json").exists())
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+
+    def test_locked_destination_rename_preserves_old_resources(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            original = stage_runtime.os.replace
+
+            def fail_old_rename(path, target):
+                if Path(path) == destination:
+                    raise PermissionError("destination is locked")
+                return original(path, target)
+
+            with patch.object(stage_runtime.os, "replace", fail_old_rename):
+                with self.assertRaisesRegex(PermissionError, "locked"):
+                    stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+            self.assertFalse((destination.parent / ".searchi-stage.json").exists())
+
+    def test_interrupted_between_renames_restores_old_before_source_preflight(self):
+        class Interrupt(BaseException):
+            pass
+
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            original = stage_runtime.os.replace
+
+            def interrupt_candidate(path, target):
+                if Path(path).name.startswith(".resources.stage-"):
+                    raise Interrupt()
+                return original(path, target)
+
+            with patch.object(stage_runtime.os, "replace", interrupt_candidate):
+                with self.assertRaises(Interrupt):
+                    stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            self.assertFalse(destination.exists())
+            self.assertEqual(len(list(destination.parent.glob(".resources.backup-*"))), 1)
+            with self.assertRaisesRegex(RuntimeError, "source is missing"):
+                stage_runtime.stage_resources(destination, [(source.with_name("missing"), "searchi-gemma-worker.exe")])
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+            self.assertFalse((destination.parent / ".searchi-stage.json").exists())
+
+    def test_interrupted_after_install_commits_verified_new_resources(self):
+        class Interrupt(BaseException):
+            pass
+
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            original = stage_runtime.os.replace
+
+            def interrupt_after_candidate(path, target):
+                original(path, target)
+                if Path(path).name.startswith(".resources.stage-"):
+                    raise Interrupt()
+
+            with patch.object(stage_runtime.os, "replace", interrupt_after_candidate):
+                with self.assertRaises(Interrupt):
+                    stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            with self.assertRaisesRegex(RuntimeError, "source is missing"):
+                stage_runtime.stage_resources(destination, [(source.with_name("missing"), "searchi-gemma-worker.exe")])
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"next worker")
+            self.assertEqual((destination / "fonts/Inter.woff2").read_bytes(), b"font")
+            self.assertEqual((destination / "media-runtime/ffmpeg.exe").read_bytes(), b"media")
+            self.assertEqual((destination / "user-note.txt").read_bytes(), b"preserve user file")
+            self.assertEqual(list(destination.parent.glob(".resources.backup-*")), [])
+            self.assertFalse((destination / ".searchi-stage-complete").exists())
+
+    def test_failed_rollback_retains_backup_and_journal_for_retry(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            original = stage_runtime.os.replace
+
+            def fail_candidate_and_restore(path, target):
+                if Path(path).name.startswith((".resources.stage-", ".resources.backup-")):
+                    raise PermissionError("injected rename failure")
+                return original(path, target)
+
+            with patch.object(stage_runtime.os, "replace", fail_candidate_and_restore):
+                with self.assertRaisesRegex(PermissionError, "rename failure"):
+                    stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            backup = next(destination.parent.glob(".resources.backup-*"))
+            self.assertEqual((backup / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+            self.assertTrue((destination.parent / ".searchi-stage.json").exists())
+            with self.assertRaisesRegex(RuntimeError, "source is missing"):
+                stage_runtime.stage_resources(destination, [(source.with_name("missing"), "searchi-gemma-worker.exe")])
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+
+    def test_profile_switch_removes_only_previous_inventory_libraries(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            old = destination / "ggml-cpu-old.dll"
+            old.write_bytes(b"old backend")
+            (destination / "user-plugin.dll").write_bytes(b"user plugin")
+            (destination / "runtime-libraries.json").write_text(json.dumps({"libraries": [{"path": old.name}]}))
+            stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            self.assertFalse((destination / old.name).exists())
+            self.assertFalse((destination / "runtime-libraries.json").exists())
+            self.assertEqual((destination / "user-plugin.dll").read_bytes(), b"user plugin")
+            self.assertEqual((destination / "fonts/Inter.woff2").read_bytes(), b"font")
+
+    def test_offline_to_online_removes_only_exact_pinned_model_pair(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            model_directory = destination / "embeddinggemma2"
+            model_directory.mkdir()
+            manifest = json.loads(Path(stage_runtime.__file__).with_name("model-manifest.json").read_text())
+            for spec in manifest["files"]:
+                (model_directory / spec["path"]).write_bytes(b"old unverified model")
+            (model_directory / "user-note.txt").write_bytes(b"preserve unrelated asset")
+            stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            for spec in manifest["files"]:
+                self.assertFalse((destination / "embeddinggemma2" / spec["path"]).exists())
+            self.assertEqual((destination / "embeddinggemma2/user-note.txt").read_bytes(), b"preserve unrelated asset")
+            self.assertEqual((destination / "fonts/Inter.woff2").read_bytes(), b"font")
+
+    def test_online_staging_removes_empty_owned_model_directory(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            model_directory = destination / "embeddinggemma2"
+            model_directory.mkdir()
+            manifest = json.loads(Path(stage_runtime.__file__).with_name("model-manifest.json").read_text())
+            for spec in manifest["files"]:
+                (model_directory / spec["path"]).write_bytes(b"old model")
+            stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            self.assertFalse((destination / "embeddinggemma2").exists())
+
+    def test_old_owned_worker_and_model_pair_are_never_copied(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            model_directory = destination / "embeddinggemma2"
+            model_directory.mkdir()
+            manifest = json.loads(Path(stage_runtime.__file__).with_name("model-manifest.json").read_text())
+            old_paths = {destination / "searchi-gemma-worker.exe"}
+            for spec in manifest["files"]:
+                path = model_directory / spec["path"]
+                path.write_bytes(b"old owned model")
+                old_paths.add(path)
+            original = stage_runtime.shutil.copy2
+
+            original_record = stage_runtime._record
+
+            def reject_owned_copy(path, target, *args, **kwargs):
+                if Path(path) in old_paths:
+                    self.fail("Previously owned runtime/model asset was unnecessarily copied")
+                return original(path, target, *args, **kwargs)
+
+            def reject_owned_hash(path):
+                if Path(path) in old_paths:
+                    self.fail("Previously owned runtime/model asset was unnecessarily hashed")
+                return original_record(path)
+
+            with patch.object(stage_runtime.shutil, "copy2", reject_owned_copy), patch.object(stage_runtime, "_record", reject_owned_hash):
+                stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"next worker")
+            self.assertFalse((destination / "embeddinggemma2").exists())
+
+    def test_concurrent_preserved_edit_aborts_and_keeps_latest_original(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+
+            def edit_original(_candidate):
+                (destination / "user-note.txt").write_bytes(b"latest user edit")
+
+            with self.assertRaisesRegex(RuntimeError, "Preserved resources changed"):
+                stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")], edit_original)
+            self.assertEqual((destination / "user-note.txt").read_bytes(), b"latest user edit")
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+            self.assertFalse((destination.parent / ".searchi-stage.json").exists())
+
+    def test_concurrent_preserved_addition_aborts_and_keeps_new_file(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+
+            def add_original(_candidate):
+                (destination / "fonts/new-font.woff2").write_bytes(b"new user asset")
+
+            with self.assertRaisesRegex(RuntimeError, "Preserved resources changed"):
+                stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")], add_original)
+            self.assertEqual((destination / "fonts/new-font.woff2").read_bytes(), b"new user asset")
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+            self.assertFalse((destination.parent / ".searchi-stage.json").exists())
+
+    def test_concurrent_staging_lock_fails_without_mutation(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            with stage_runtime.staging_lock(destination.parent):
+                with self.assertRaisesRegex(RuntimeError, "holds the lock"):
+                    stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+
+    def test_malicious_recovery_journal_cannot_escape_sibling_paths(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            outside = Path(directory) / "outside"
+            outside.mkdir()
+            (outside / "user-data.txt").write_bytes(b"never remove")
+            journal = destination.parent / ".searchi-stage.json"
+            journal.write_text(json.dumps({"schema": 1, "owner": "searchi-runtime-staging", "transaction": "../outside", "had_destination": True}))
+            with self.assertRaisesRegex(RuntimeError, "recovery journal"):
+                stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            self.assertEqual((outside / "user-data.txt").read_bytes(), b"never remove")
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+
+    def test_existing_unrelated_symlink_rejects_before_stage_changes(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            outside = Path(directory) / "outside.txt"
+            outside.write_bytes(b"private data")
+            link = destination / "user-link.txt"
+            try:
+                link.symlink_to(outside)
+            except OSError:
+                self.skipTest("Host does not permit creating test symlinks")
+            try:
+                with self.assertRaisesRegex(RuntimeError, "symlinks or junctions"):
+                    stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+                self.assertEqual(outside.read_bytes(), b"private data")
+                self.assertTrue(link.is_symlink())
+                self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+            finally:
+                link.unlink()
+
+    def test_first_install_interrupt_after_verified_candidate_recovers(self):
+        class Interrupt(BaseException):
+            pass
+
+        with tempfile.TemporaryDirectory() as directory:
+            root = Path(directory)
+            destination = root / "src-tauri/resources"
+            source = root / "worker.exe"
+            source.write_bytes(b"first worker")
+            original = stage_runtime.os.replace
+
+            def interrupt_candidate(path, target):
+                if Path(path).name.startswith(".resources.stage-"):
+                    raise Interrupt()
+                return original(path, target)
+
+            with patch.object(stage_runtime.os, "replace", interrupt_candidate):
+                with self.assertRaises(Interrupt):
+                    stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            self.assertFalse(destination.exists())
+            with stage_runtime.staging_lock(destination.parent):
+                stage_runtime.recover_staging(destination)
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"first worker")
+            self.assertFalse((destination.parent / ".searchi-stage.json").exists())
+
+    @unittest.skipUnless(os.name == "nt", "Windows junction boundary regression")
+    def test_existing_junction_rejects_without_following_outside_directory(self):
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            outside = Path(directory) / "outside"
+            outside.mkdir()
+            (outside / "private.txt").write_bytes(b"untouched")
+            link = destination / "user-junction"
+            result = subprocess.run(["cmd.exe", "/c", "mklink", "/J", str(link), str(outside)], capture_output=True)
+            if result.returncode:
+                self.skipTest("Host does not permit creating a test junction")
+            try:
+                self.assertTrue(stage_runtime._is_link(link))
+                with self.assertRaisesRegex(RuntimeError, "symlinks or junctions"):
+                    stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+                self.assertEqual((outside / "private.txt").read_bytes(), b"untouched")
+                self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+            finally:
+                # Remove only the verified test junction, never its target tree.
+                self.assertEqual(link.absolute().parent, destination.absolute())
+                self.assertTrue(stage_runtime._is_link(link))
+                link.rmdir()
+
+    def test_interrupted_partial_candidate_keeps_old_resources_and_recovers(self):
+        class Interrupt(BaseException):
+            pass
+
+        with tempfile.TemporaryDirectory() as directory:
+            destination, source = self.resources(directory)
+            original = stage_runtime.shutil.copy2
+
+            def interrupt_copy(path, target, *args, **kwargs):
+                if Path(path) == source:
+                    Path(target).write_bytes(b"partial")
+                    raise Interrupt()
+                return original(path, target, *args, **kwargs)
+
+            with patch.object(stage_runtime.shutil, "copy2", interrupt_copy):
+                with self.assertRaises(Interrupt):
+                    stage_runtime.stage_resources(destination, [(source, "searchi-gemma-worker.exe")])
+            self.assertEqual((destination / "searchi-gemma-worker.exe").read_bytes(), b"previous worker")
+            with stage_runtime.staging_lock(destination.parent):
+                stage_runtime.recover_staging(destination)
+            self.assertEqual(list(destination.parent.glob(".resources.stage-*")), [])
+            self.assertFalse((destination.parent / ".searchi-stage.json").exists())
+
     @unittest.skipUnless(os.name == "nt", "Windows app-local CRT staging")
     def test_missing_crt_notice_preserves_existing_staged_worker(self):
         with tempfile.TemporaryDirectory() as directory: